Weil-mclain ULTRA 230 Bedienungsanleitung Seite 31

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31
Part number 550-100-029/0810
GAS-FIRED WATER BOILER SERIES 1 & 2
Control supplement & Service guide
HARD LOCKOUT condition [Display flashes first digit, “E” and last two digits (code)]
18 Thermal overrun condition – Outlet
water temperature above 210 °F.
1
This should only happen when the heat demand is lower than the lowest firing rate of
the boiler, such as operation of a single, small zone. Check system for:
Verify boiler and system are full of water.
Make sure system does not have trapped air preventing proper flow.
Inspect and verify system piping and components.
Verify piping agrees with boiler manual recommendations.
Verify proper circulator(s) operation.
Possible loose connector on boiler outlet sensor. Tighten connector.
Possible bad boiler supply outlet sensor.
2
Use a contact thermometer to check outlet water temperature.
Compare to temperature shown with display in Info mode (“1” in the display’s first s
digit — see Figure 14, page 20).
Replace return temperature sensor if results are not close. s
Replace control module if sensor replacement doesn’t solve problem.s
19 Thermal overrun condition – Return
water temperature above 210 °F.
1
Verify boiler and system are full of water
Make sure system does not have trapped air preventing proper flow
Inspect and verify system piping and components
Verify piping agrees with boiler manual recommendations.
Verify proper circulator(s) operation and direction
Possible loose connector on boiler outlet sensor. Tighten connector
Possible bad boiler return boiler inlet sensor
25 Temperature rise > 58°F 1
Check flow.
Check pipe size and circulator capacity.
Follow suggestions for hard lockout code 18.
28 Blower not running 1
Change display to Information mode — if INFO #6 shows 6._32, the blower has
failed.
2
Verify 120 volts at blower connection — If no 120 VAC, inspect wiring.
Replace control module if wiring is correct and in good condition.
3
If 120VAC is present, remove low voltage wiring harness.
If blower does not run, replace the blower. If blower runs, replace the control module.
29 Blower signal not zero when it
should be
1
Change display to Information mode — if INFO #6 shows 6._32, the blower has
failed.
2
This might happen if the vent is facing a very windy side of the building. If the blower
is turning because of the wind when a call for heat initiates on the Ultra, an E-29 might
occur. Move the vent to a less windy location
3
Check the wiring.
Replace blower.
4
Replace control module.
&IGURE Troubleshooting procedures — when display shows hard lockout code (continued)
Troubleshooting (continued)
Instructions in this supplement are based
on factory default parameter settings.
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