Part number 550-100-116/0714
113
SlimFit
™
COMMERCIAL CONDENSING GAS-FIRED WATER BOILER
— Boiler Manual
Maintenance (continued)
&IGURE Using the cleaning tool
45° Down
45° Up
Horizontal
#LEANOUTPLATEGASKETSIf the cleanout plate
gasket has been damaged, or the silicone cord
gasket has been damaged or stretched, replace it
before placing the boiler back in operation.
4OINSTALLTHESILICONECORDGASKET
When installing the silicone cord gasket, the seam
should start at the top middle of the gasket groove.
See Figure105.
Carefully place the cord in the groove all around
the cleanout plate.
Place a dab of silicone on the seam at start and end.
Do not splice pieces together. e gasket must be
installed as one piece.
When inserting the gasket, do not stretch the
cord or stretch around corners. is could cause
the cord not to seal correctly, resulting in possible
ue gas or condensate leakage.
Failure to comply could result in severe personal
injury, death or substantial property damage.
Re-install cleanout plate
1. Install a new silicone cord gasket into the groove. See instructions
at right.
2. Re-install the cleanout plate gasket that was removed and
inspected earlier.
3. Position the cleanout plate.
4. 3EE &IGURE PAGE . Re-install the hex head nuts on
the cleanout plate mounting studs and tighten in the staggered
paern shown for the boiler model until the cleanout plate is
uniformly tightened.
Gradually tighten the cleanout plate nuts in the se-
quence shown in Figure107, page114 until torque
reaches 18N-m/160in-lbs/13-lbs.
If the tightening is not done using this top-to-boom,
center out method, the plate could buckle, allowing a
ue gas leakage.
Re-install venturi/blower/mixing tube assembly
1. Follow the procedure on page101 to re-install the burner, piping
end combustion chamber access plate and the blower/venturi/
mixing tube assembly.
2. Reconnect wiring, including the ignitor ground wire connection
to the top ignitor mounting screw.
Restart and test the boiler
1. Restore gas supply and power to the boiler.
2. Start the boiler and verify operation following the procedures
given in this manual.
&IGURE Cleanout plate removal/re-installation
Cleanout plate
Cleanout plate gasket
Silicone cord gasket
Silicone cord must start/end at top center,
add a dap of silicone over joint.
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