Weil-McLain WM97+155 Handbuch

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This manual must only be used by a qualified heating installer/service technician. Read all instructions, includ-
ing this manual and all other information shipped with the boiler, before installing. Perform steps in the order
given. Failure to comply could result in severe personal injury, death or substantial property damage.
• Installation
• Startup
• Maintenance
• Parts
Product Manual
Part number 635-500-156/0113
Companion
Water Heater
for WM97+ Gas-Fired Boilers
High Performance
Companion Water Heater
(Boiler sold separately)
®
Seitenansicht 0
1 2 3 4 5 6 ... 43 44

Inhaltsverzeichnis

Seite 1 - Product Manual

This manual must only be used by a qualified heating installer/service technician. Read all instructions, includ-ing this manual and all other inform

Seite 2 - Contents

CWH companion water heater — Product ManualFigure 7 Time lag to obtain hot water at fixture for branch lengths of 10 and 25 feet (ASPE Domestic Water

Seite 3 - Installation summary

CWH companion water heater — Product ManualRecirculation (if used) (continued)3. Size the circulator and piping based on the tempera-ture drop allowe

Seite 4 - Please read before proceeding

CWH companion water heater — Product ManualCONNECTIONS TO BOILER AND SYSTEM The CWH can be placed with its DHW connec-tions on the left side or on th

Seite 5 - Pre-installation

CWH companion water heater — Product ManualBoiler/CWH piping — 70 or 110 / Right-side mixing valve (cont.)Figure 10 Typical piping for WM97+70 or 110

Seite 6

CWH companion water heater — Product ManualBoiler/CWH piping — 70 or 110 / Left-side mixing valveCONNECTIONS TO BOILER AND SYSTEM The CWH can be plac

Seite 7 - CWH Mixing valve

CWH companion water heater — Product ManualBoiler/CWH piping — 70 or 110 / Left-side mixing valve (cont.)Figure 11 Typical piping for WM97+70 or 110

Seite 8 - Domestic water piping

CWH companion water heater — Product ManualBoiler/CWH piping — 155 / Right-side mixing valveCONNECTIONS TO BOILER AND SYSTEM The CWH can be placed wi

Seite 9

CWH companion water heater — Product ManualBoiler/CWH piping — 155 / Right-side mixing valve (cont.)Figure 12 Typical piping for WM97+155 — CWH insta

Seite 10 - Recirculation

CWH companion water heater — Product ManualBoiler/CWH piping — 155 / Left-side mixing valveCONNECTIONS TO BOILER AND SYSTEM The CWH can be placed wit

Seite 11

CWH companion water heater — Product ManualBoiler/CWH piping — 155 / Left-side mixing valve (cont.)Figure 13 Typical piping for WM97+155 — CWH instal

Seite 12 - AND SYSTEM

CWH companion water heater — Product ManualContentsWM97+ Boiler with Companion Water Heater (CWH) 3WM97+ Boiler . . . . . . . . . . . . . . . . . . .

Seite 13 - Boiler water connections

CWH companion water heater — Product ManualWiring Electrical shock hazard — Can cause severe personal injury, death or substantial property damage. D

Seite 14

CWH companion water heater — Product ManualWater heater filling and start-up The installation and water chemistry must meet the requirements below. Fa

Seite 15

CWH companion water heater — Product ManualCWH Performance Mode quick set-up See page 41 for performance ratings at HIGH PERFORMANCE, NORMAL and EC

Seite 16 - 155 / Right-side mixing valve

CWH companion water heater — Product ManualWater heater maintenance Boiler water — read and comply with all requirements under “Boiler water restrict

Seite 17 - Typical piping for WM97+155

CWH companion water heater — Product ManualWM97+ Control settings — AdvancedFigure 19 WM97+ control menu access — accessing contractor menus — press

Seite 18 - 155 / Left-side mixing valve

CWH companion water heater — Product ManualWM97+ Control settings — Advanced (continued)DHW SETTINGS1. If a CWH is used, the settings for control ope

Seite 19

CWH companion water heater — Product ManualWM97+ Control settings — Advanced (continued)Figure 20 Contractor DHW SETTINGS menus (see Figure 21, page

Seite 20 - Part number 635-500-156/0113

CWH companion water heater — Product ManualWM97+ Control settings — Advanced (continued)Figure 21 Default DHW Performance Mode Settings menus (see

Seite 21 - WM97+ control for CWH)

CWH companion water heater — Product ManualFigure 22 Contractor ADVANCED DHW SETTINGS menus (see Figure 21, page 27 for setting values and descriptio

Seite 22 - Mode Description

CWH companion water heater — Product ManualTroubleshootingPreparation for troubleshootingDocuments needed WM97+ Boiler manual Mixing valve instructi

Seite 23 - ATTENTION USER!

CWH companion water heater — Product ManualWM97+ Boiler with Companion Water Heater (CWH)WM97+Boiler(Model 70/110 shown)(Shown with typical external p

Seite 24

CWH companion water heater — Product ManualTroubleshooting (continued)Insufficient hot water1 Undersized water heater?2 High-flow shower heads?3 Boil

Seite 25

CWH companion water heater — Product ManualTroubleshooting (continued)1 Undersized water heater? • There are many methods of sizing various applicat

Seite 26 - (continued)

CWH companion water heater — Product ManualTroubleshooting (continued)5 Check for air in the system • An air-bound water heater or boiler will not c

Seite 27

CWH companion water heater — Product ManualTroubleshooting (continued)Excessive domestic water temperature1 Adjust WM97+ control settings and check o

Seite 28

CWH companion water heater — Product ManualTroubleshooting (continued)Boiler relief valve lifting or weeping1 Undersized expansion tank? • Insufficie

Seite 29 - Troubleshooting

CWH companion water heater — Product ManualTroubleshooting (continued)CWH Temperature/pressure relief valve lifting or weeping1 Undersized or missing

Seite 30

CWH companion water heater — Product ManualTroubleshooting (continued)Water on the floor near the tank1 Check for leaks from sources other than the wa

Seite 31 - Insufficient hot water

CWH companion water heater — Product ManualWater quality problems1 Water smells like “rotten eggs.” • The most common cause of water to smell like “

Seite 32

CWH companion water heater — Product Manual• This is similar to the reaction that occurs as air bubbles form on the walls of a pan shortly before the

Seite 33

CWH companion water heater — Product ManualReplacement partsFigure 24 Water heater replacement partsItemDescriptionW-M Part Number100 Tank 635-900-05

Seite 34

CWH companion water heater — Product ManualPlease read before proceeding Failure to adhere to the guidelines on this page can result in severe person

Seite 35

CWH companion water heater — Product ManualDetermine required temperature riseDetermine domestic water inlet water temperature — TIT1 is the groundwat

Seite 36 - Top of tank or enclosure wet

CWH companion water heater — Product ManualRatingsBoiler ModelCWH Capacity (GPM) @ 70°F Temp Rise(For DHW entering temperature of 45°F — capacities w

Seite 37 - Water quality problems

CWH companion water heater — Product ManualWater HeaterModelAHRI certified ratings180°F boiler water entering | 58°F to 135°F domestic waterPotable W

Seite 38

CWH companion water heater — Product ManualDimensionsFigure 25 Dimensions — CWH Companion Water Heater, right-side mixing valve orientation — All dim

Seite 39 - Replacement parts

44CWH companion water heater — Product Manual

Seite 40 - TR = TO – TI

CWH companion water heater — Product ManualPre-installation The 18-inch mixing valve side clearance below is MANDATORY. The 1½” clearance on the oppo

Seite 41 - 50°F Temp Rise

CWH companion water heater — Product ManualPre-installation (continued) Hot Water Can Scald!• Water heated to temperature for clothes washing, dish w

Seite 42 - AHRI ratings

CWH companion water heater — Product Manual DANGERMixing valve must be installedFollow all instructions in this manual and in the mix-ing valve manuf

Seite 43 - Dimensions

CWH companion water heater — Product ManualFigure 6 DHW piping (shown with WM97+155, right-side piping, with Honeywell AMX302TLF mixing valve assembl

Seite 44

CWH companion water heater — Product ManualDomestic water piping (continued)LEGEND for Figure 6, page 8 Domestic water supplied to fixtures that could

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