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Part No. 550-141-935/0602
Boiler Manual
80
Water & steam boilers
for use with Gas, Light Oil, &
Gas/Light Oil Fired Burners
This manual must only be used by a qualified heating installer/service
technician. Read all instructions before installing. Follow all instructions
in proper order. Failure to comply could result in severe personal injury,
death or substantial property damage.
Consider piping and installation when determining boiler location.
Any claims for damage or shortage in shipment must be filed immediately
against the transportation company by the consignee.
This manual is for use only by your qualified heating installer/service
technician.
Boiler and burner must be installed by a qualified service technician.
We recommend regular service by a qualified service technician, at least
annually.
When calling or writing about the boiler— Please have the boiler model
number from the boiler rating label and the CP number from the boiler
jacket.
INSTALLER
USER
Seitenansicht 0
1 2 3 4 5 6 ... 39 40

Inhaltsverzeichnis

Seite 1 - Boiler Manual

Part No. 550-141-935/0602Boiler Manual80Water & steam boilersfor use with Gas, Light Oil, &Gas/Light Oil – Fired BurnersThis manual must only

Seite 2 - Contents

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners10 Part No. 550-141-935/0602Install flue collector6Figure 8 Collector hood pre

Seite 3 - Before installing boiler

• Installation • Start-Up • Maintenance • Parts11Part No. 550-141-935/0602Install flue collector (continued)6Figure 10 Flue collector comp

Seite 4

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners12 Part No. 550-141-935/0602Install flue collector (continued)6Before installing

Seite 5 - Set boiler in place2

• Installation • Start-Up • Maintenance • Parts13Part No. 550-141-935/0602Figure 11 Flue collector components by model (see Figure 10, pag

Seite 6 - Assemble block3

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners14 Part No. 550-141-935/0602Connect water boiler piping7General water piping info

Seite 7 - Assemble block (continued)3

• Installation • Start-Up • Maintenance • Parts15Part No. 550-141-935/0602Connect water boiler piping (continued)73. Piping for multiple boil

Seite 8 - Prepare boiler and test:

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners16 Part No. 550-141-935/0602Connect steam boiler piping8General steam piping info

Seite 9 - Complete block assembly5

• Installation • Start-Up • Maintenance • Parts17Part No. 550-141-935/0602Connect steam boiler piping (continued)8Figure 15 Model 380 through

Seite 10 - Install flue collector6

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners18 Part No. 550-141-935/0602Table 9 Condensate receiver capacityFigure 18 Cond

Seite 11 - (continued)

• Installation • Start-Up • Maintenance • Parts19Part No. 550-141-935/0602Figure 19 Multiple Steam Boiler Piping Gravity Condensate Return

Seite 12 - (continued)6

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners2 Part No. 550-141-935/0602Hazard DefinitionsThe following defined terms are used

Seite 13

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners20 Part No. 550-141-935/0602Install jacket9Before installing jacket1. Packaged bo

Seite 14 - Connect water boiler piping7

• Installation • Start-Up • Maintenance • Parts21Part No. 550-141-935/0602Figure 20 Installing jacket support brackets and rails and jacke

Seite 15 - Gross output is in Btuh

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners22 Part No. 550-141-935/0602Figure 21 Installing (removing) jacket side panels

Seite 16 - Connect steam boiler piping8

• Installation • Start-Up • Maintenance • Parts23Part No. 550-141-935/0602Figure 22 Jacket side panel placement — Models 380, 480, 580 and

Seite 17 - (continued)8

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners24 Part No. 550-141-935/0602Figure 23 Jacket side panel placement — Models 780

Seite 18

• Installation • Start-Up • Maintenance • Parts25Part No. 550-141-935/0602Figure 24 Jacket side panel placement — Models 1080, 1180, and 1

Seite 19

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners26 Part No. 550-141-935/0602Figure 25 Jacket top panel placementInstall jacket

Seite 20 - Install jacket9

• Installation • Start-Up • Maintenance • Parts27Part No. 550-141-935/0602To pipe tankless heaters:1. Size piping no smaller than heater inle

Seite 21 - Install jacket (continued)9

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners28 Part No. 550-141-935/0602Install water boiler controlsInstall controls:1. Inst

Seite 22

• Installation • Start-Up • Maintenance • Parts29Part No. 550-141-935/0602Install steam boiler controls12Install controls:1. Install controls

Seite 23

• Installation • Start-Up • Maintenance • Parts3Part No. 550-141-935/0602Installation must comply with —• State, provincial and local plumbin

Seite 24

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners30 Part No. 550-141-935/0602Install steam boiler controls (continued)12Figure 29

Seite 25

• Installation • Start-Up • Maintenance • Parts31Part No. 550-141-935/060213 Connect breeching and venting systemsFigure 31Stub vent – forced

Seite 26

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners32 Part No. 550-141-935/0602Install burner14Wiring and fuel pipingMake final adju

Seite 27 - Pipe tankless heaters10

• Installation • Start-Up • Maintenance • Parts33Part No. 550-141-935/0602Make final adjustments (continued)16Figure 35 Flue damper assemb

Seite 28 - Install water boiler controls

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners34 Part No. 550-141-935/0602Dimensions and ratings17Notes1. Burner input based on

Seite 29 - Install controls:

• Installation • Start-Up • Maintenance • Parts35Part No. 550-141-935/060217 Dimensions and ratings (continued)

Seite 30 - (continued)12

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners36 Part No. 550-141-935/060218 Parts

Seite 31 - Construct metal breeching:

• Installation • Start-Up • Maintenance • Parts37Part No. 550-141-935/060218 Parts (continued)

Seite 32 - Make final adjustments16

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners38 Part No. 550-141-935/0602Handling ceramic fiber and fiberglass materialsREMOVA

Seite 33 - (continued)16

• Installation • Start-Up • Maintenance • Parts39Part No. 550-141-935/0602Propane boilers — propane gas odorantPropane boilers only — Your pr

Seite 34 - Dimensions and ratings17

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners4 Part No. 550-141-935/0602Before installing boiler (continued)1Figure 2 Combusti

Seite 35

Weil-McLain Limited Warranty forResidential & Commercial Cast Iron Boilers◆ ◆ ◆ ◆ ◆ RESIDENTIAL WATER WARRANTY—Limited Lifetime◆ ◆ ◆ ◆ ◆ RESIDENTI

Seite 36 - 18 Parts

• Installation • Start-Up • Maintenance • Parts5Part No. 550-141-935/0602Set boiler in place2For packaged boiler:1. Remove top jacket panels.

Seite 37 - 18 Parts (continued)

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners6 Part No. 550-141-935/0602Assemble block3Sections are top heavy. Unbolted sectio

Seite 38 - NIOSH stated First Aid

• Installation • Start-Up • Maintenance • Parts7Part No. 550-141-935/0602Install intermediate sectionsSections are top heavy. Unbolted sectio

Seite 39 - 39Part No. 550-141-935/0602

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners8 Part No. 550-141-935/0602Perform hydrostatic pressure testPrepare boiler and te

Seite 40

• Installation • Start-Up • Maintenance • Parts9Part No. 550-141-935/0602Install burner mounting plate on front section1. Install four ½"

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